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Our Heritage · Est. 1981

PROVIDING
SOLUTIONS
FOR YOUR
CASTING NEEDS

What began as a modest foundry has grown into one of India’s most trusted names in grinding media manufacturing — backed by German precision equipment, rigorous quality, and an unwavering commitment to every pour.

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40+
Years of Excellence
10KT
Annual Capacity
500+
Clients Served
6+
Export Markets
The Plant — Where It All Began
Est. 1981
Founded & first furnace commissioned
Expanded to high-chrome grinding media
First international export order
ISO certification & modern plant expansion

Our Story

FOUR
DECADES
OF
CRAFT

Watch our introduction — BCL’s facilities, the precision behind every product, and the uncompromising quality that has defined us since the very first pour.

Est. 1981 ISO Certified Spectrolab Germany

Balls & Cylpebs Limited — Plant & Process Overview

About Us

INDIA’S LEADING
FOUNDRY

Balls and Cylpebs Limited is an innovative manufacturing leader delivering high-quality grinding media and industrial castings — backed by German-made precision equipment, rigorous in-house quality processes, and over four decades of proven excellence.

BCL Foundry — Molten Metal Pouring
BCL — Est. 1981
01
Our Journey

Founded in 1981, BCL has evolved to become one of India’s leading Public Limited Companies in the foundry sector. Our lean manufacturing systems serve critical industrial applications across India and internationally, with customers in Germany, Gulf, SE Asia, and Australia.

02
Our Strength

With 10,000+ tonnes annual capacity and rich technical know-how, our products excel in all challenging environments — improving throughput, escalating profitability, and condensing maintenance costs. Every product is backed by our in-house metallurgical and physical testing laboratory.

Public Limited Company
Est. 1981
Lean Manufacturing QMS
In-house quality system
10,000 MT / Year
Annual Production Capacity
Global Exporter
Germany · Gulf · SE Asia · Australia
Spectrolab Germany
0.001% Accuracy
Carl Zeiss Neophot
Optical Microscope
Metallurgy Lab
In-house testing & analysis
ISO Certified
Quality management system
40+
Years of Excellence
10KT
Annual Capacity
4+
Product Families
500+
Clients Served
Our Products

PRECISION-ENGINEERED
PRODUCT RANGE

Four comprehensive product families covering grinding media, mill linings, and industrial castings — each backed by our in-house quality management system.

01 Core Product

BCL KROME
Grinding Media Balls

Cast high-chrome iron grinding balls with superior hardness, low wear rate, and consistent chemical composition — five grades for every milling application.

580–700
BHN Hardness
5
KROME Grades
1.5–30%
Chrome Range
Used In
Cement Plants Power Plants Mineral Ore Mining Fertilizer
View Product Details
02 Mill Systems

Mill Lining System
& Diaphragms

Engineered for maximum grinding efficiency and extended service life — complete lining systems covering all chamber types and four diaphragm designs.

4
Diaphragm Types
400–580
HB Hardness
Full
Lining System
Used In
Cement Plants Power Plants Mineral Ore Fertilizer
View Product Details
03 Manganese Steel

Manganese Steel
Castings

IS 276-2000 standard, seven grades — jaw crusher spares, cone crusher parts, and batch mix plant components with superior work-hardening in service.

IS 276
-2000 Standard
7
Alloy Grades
10+
Cast Products
Used In
Mining & Quarrying Indian Railways Steel Industries Process Industries
View Product Details
04 Chrome Castings

High Chrome
Castings

Three BCL KROME grades, 400–580 BHN — liners, blow bars, crusher wear plates, and VSI machine spares engineered for extreme abrasive environments.

400–580
BHN Hardness
3
KROME Grades
8+
Cast Products
Used In
Cement Plants Mining & Quarrying Steel Industries Process Industries
View Product Details
Facilities

STATE-OF-THE-ART
INFRASTRUCTURE

Fully integrated complex at Bijoli Industrial Area, Jhansi — German-made analytical instruments, multi-zone heat treatment furnaces, and modern moulding facilities.

Schedule a Visit
Melting Facility
3 × Inductotherm medium frequency induction furnaces — 750 kg each. 1 × Megatherm furnace — 2 tonnes capacity.
4.25 Tonnes per Heat
Moulding Facility
Machine & hand moulding. CO² moulding for consistent hardness and dimensional accuracy. Green sand moulding on intensive rotor mixers. Shell & dry sand moulding.
Pattern Making
Match plate mounted wooden, metallic, and resin patterns. Dedicated repair section, in-house match plate mounting, systematic pattern storage with powered rack mechanism.
Heat Treatment
Auto multizone continuous pusher-type furnaces with multi-point temperature control. Bell-type tempering furnace. Computerized batch furnace (2T/batch). Mn. Steel batch furnace — 4 tonne.
Chemical Testing
Spectrolab (Germany) — Computerized Vacuum Emission Direct Reading Optical Spectrometer. Accuracy of 0.001%. Full elemental composition on every heat.
Spectrolab Germany Make
Non-Destructive Testing
Ultrasonic Digital Depth Flaw Detection. Magnaflux Crack Detection. Dye-Penetration Test Equipment. Comprehensive internal integrity verification.
Physical Testing Lab
Carl Zeiss Neophot Microscope (Germany) with Digital Image Analyzer for Retained Austenite, Carbide, Martensite & Grain Size. UTM 40T. Rockwell & Brinell Hardness Testers.
Carl Zeiss Germany Make
Storage & Dispatch
Organised bulk storage and packing lines for domestic truck dispatch and export container stuffing. Full batch traceability from heat number to final dispatch.
Industries & Quality

ENGINEERED FOR INDUSTRY.
VERIFIED BY QUALITY.

BCL products serve the most demanding industrial sectors worldwide — each one backed by a rigorous multi-stage quality system that leaves nothing to chance.

Industries Served

Mineral Ore Dressing
Cement Plants
Thermal Power Plants
Indian Railways
Steel Industries
Fertilizer Plants
Mining & Quarrying
Process Industries

Quality Assurance

01
Quality Management System
Lean manufacturing QMS governs every process from raw material to dispatch. Documented, controlled, and continuously improved. Audit-ready for all export shipments.
02
Spectroscopic Analysis
Spectrolab Germany — 0.001% accuracy. Full elemental composition verified on every heat before any metal is poured.
03
Hardness Testing
Every batch on Rockwell and Brinell scales. Surface-to-core variation held at ±1 RC Max — consistent quality through section.
04
Metallurgical Microscopy
Carl Zeiss Neophot Microscope (Germany). Retained Austenite, Carbide, Martensite, and Grain Size analysis. RA maintained below 5%.
05
Non-Destructive Testing
Ultrasonic flaw detection, Magnaflux crack detection, and Dye-Penetration testing — zero compromise on internal integrity before dispatch.
06
Batch Traceability
Full traceability from raw material heat number to dispatch. MTCs for every lot. Certificate of Origin, Packing Lists, Quality Certificates for all exports.
CONTACT
Get In Touch
24-Hr Response ISO 9001:2015 Global Exporter

LET’S BUILD
TOGETHER

Request a quote, order samples, or learn more about how BCL can supply your operations worldwide.

Call Us Directly
+91 510 2720714
→
Email Us
info@ballsandcylpebs.co.in
→
Factory Address
A-29/2(1), Bijoli Industrial Area,
Jhansi (U.P.) 284 001, India
Enquire By Product
Grinding Media Mill Lining Mn. Steel High Chrome
01
SEND AN ENQUIRY
We typically respond within 24 business hours.
Balls and Cylpebs
Limited

Product & Capabilities
Brochure
2026
Company Brochure

DOWNLOAD OUR
BROCHURE

Get the complete overview of our product range, technical specifications, facility details, and quality certifications in one comprehensive document.

01
About BCLCompany history, journey, and core strengths
02
Grinding Media BallsBCL KROME grades, specifications & applications
03
Mill Lining & DiaphragmsAlloy designations, hardness ranges
04
Mn. Steel CastingsIS 276-2000 grade compositions
05
High Chrome CastingsHardness specs, product range
06
Facilities & QualityEquipment list, testing capabilities, certifications
PDF — 5.2 MB · Balls and Cylpebs Limited Product & Capabilities Brochure